Capabilities
Plastikon Industries, Inc. is a reliable and leading plastic product manufacturer specializing in numerous capabilities. These services are used to design and develop high-quality products for our clients from multiple industries for their various applications.
Our cutting-edge in-house facility is fully equipped with innovative and sophisticated technology to produce engineered plastic components that are second to none. We have years of combined experience, allowing us to hone our skills and expertise.
Therefore, we can save time, reduce costs, and improve quality to satisfy our clients. Our comprehensive and world-class capabilities are the ideal companion to our straightforward system, enabling us to become a go-to plastic manufacturer that many industries trust and rely on.
Our Complete Line of Plastic Manufacturing Capabilities
We have numerous capabilities to develop our products, allowing us to become one of the most reputable plastic manufacturing companies. Our unique offerings are second to none, and we have state-of-the-art offshore and domestic facilities that enable us to complete your orders in no time.
Our plastic manufacturing capabilities are as follows:
Plastic Injection Molding
Plastic injection molding is an ideal manufacturing process for large production runs. Molten plastic materials are injected into a mold, primarily used to manufacture thousands of identical parts and items.
The types of plastic injection molding we offer:
- Two shot
- Sandwich
- Insertion
- Micro assist
- Gas assist
The most common sectors we serve through this capability are the pharmaceutical, food and beverage, and electronics industries. Our latest and most sophisticated equipment can achieve nearly any plastic parts, including those with thin walls, micro pieces, and more significant components that need multiple shots.
Injection Mold Design & Tooling
To support our product development, we specialize in injection mold design and fabrication services, where we can create 2D and 3D CAD mold designs to support various engineering practices and manufacturability purposes. We can produce molds of any volume, so our clients can take advantage of different sizes, from single cavities to high cavitation.
Our tooling services are also fast and efficient, so we can do rapid tooling with little to no error for clients with specific requirements and demands. In addition, all our finished products are delivered to you with a high polish for convenient use.
Plastic Blow Molding & B/F/S Aseptic Filling
Blow molding is another capability that is used to create hollow plastic parts. It’s typically done after injection molding, where the product produced is inserted in a mold cavity. Afterward, the air is blown into a two-piece die to form hollow objects like bottles and containers.
We also specialize in aseptic filling, wherein sterilized liquid products are packaged in sterilized containers. Through our Blow/Fill/Seal (BFS) technology, we can serve various industries where contamination control is essential.
Production of products is done in our Class 10K or 100K cleanrooms, which is FDA registered for quality control. We utilize pharmaceutical-grade resin to produce custom bottles filled with sterile liquid, creams, or emulsions. In addition, we have three filling suites, allowing us to complete up to 10,000 units in an hour.
Industries served:
- Pharmaceutical
- Diagnostics
- Medical
Plastic Thermoforming
Thermoforming plastic is a top-tier manufacturing capability that allows us to form a plastic sheet or film in an oven at a high and pliable temperature. After that, it’s formed into a specific shape in a mold once it becomes stretchable.
Some of the most common products we can create through plastic thermoforming:
- Plastic trays
- Packaging
- Inserts
- Food containers
- Surgical kits
We have cutting-edge equipment thermoforming plastic parts with high output and speed. In addition, we’re capable of continuous processes, such as in-line, vacuum pressure, and cut-sheet, where we can create various components using different materials of varying thicknesses. We also utilize 10K and 100K cleanrooms for clients with specific requirements.
Additional services for thermoformed parts:
- Plating
- Painting
- Thermal transfer
- Printing
These services are available after thermoforming to help streamline our client’s customer supply chain, saving them time and money. With our expertise in thermoforming, we can provide the perfect solution for different industries. In addition, our engineers are always on hand to help develop creative solutions to meet all your plastic thermoforming needs.
Prototyping & Product Development 
Prototyping is about developing a product to allow us to create new parts for our clients. Through our expertise, we can assist our clients from design to completion, complete with product validation, engineering design reviews, and testing. Our goal is to produce quality products with the highest accuracy possible while meeting our client’s cost and delivery time needs.
We offer FMEA, lot traceability reports, statistical processes, and internal & supplier corrective action for product validation. Plus, we use advanced manufacturing techniques to achieve different parts and components.
We use the following methods for prototyping and development:
- 3D printing
- Flexible stereo lithography
- Urethane casting
- Soft tooling
- Fused deposition modeling
In addition, our team uses different programs to create the design, such as MoldFlow, SolidWorks, CATIA, Pro-E, and UG. Our design team can develop parts for high functionality and manufacturability.
Plastic Engineering & Design
We have a long list of comprehensive services that can support our plastic engineering and design needs. We use the latest technologies and advanced plastic engineering tools to create plastic components that meet our client’s requirements while satisfying their intended application.
Our services include the following:
- Consulting
- Modeling
- Product development
- Project management
We perform a design of experiments once we take the proposal or concept. After that, capability studies are conducted to improve the project’s construction quality and manufacturability. Our PMP project managers do FMEA to prevent any issues before production.
We also only utilize precision tooling and thoroughly inspected molds during the assembly stage to ensure that the end product meets our client’s requirements and standards. We also use highly advanced machines to complete any project demands.
An Example of Excellence to Achieve Quality Parts & Components
We have facilities in the US and Asia, fully equipped with the most practical and advanced equipment and technology to ensure that we create engineered plastic components that exceed each of our client’s expectations. We strive to achieve customer success, which we can only attain once our clients are satisfied.
We’re also committed to applying our systematic approach, which allows us to provide our capabilities in a streamlined manner for faster turnaround times. We also have a team of experienced engineers who can manage projects from the simplest to the most complex.
By understanding the product’s fit, form, function, and expectation, we can help our clients create the perfect product for their needs. We can give them an efficient, cost-effective, and speedy plastic solution that will ensure their projects succeed.
Let Our Capabilities Achieve the Products You’re Looking for
High-quality products are in-demand today, and we use our capabilities to help our clients reach their full potential. Whether you require blow and plastic injection molding, aseptic filling, prototyping, and thermoformed plastic, we have the skills and expertise to ensure that you get the results you need.
If you have any questions or concerns about our capabilities and services, don’t hesitate to contact us today. Our team is happy to accommodate any requests you may have regarding our full line of capabilities. We’re here to create a solution that can solve the issues you’re currently facing.